Applications
Robot Applications for Every Process
We program and commission industrial robots for a wide range of applications, from welding and cutting to handling, dispensing, and vision-based systems.
Welding & Cutting Processes
Spot Welding
High-speed resistance welding for sheet metal joining. We program electrode paths, weld schedules, and force control for body shop and assembly lines.
Scope of Services
- Weld schedule programming and optimization
- Multi-gun systems and tip dressing integration
- Electrode force and timing control
- Weld quality monitoring integration
- Automotive body shop experience (BIW)
- Adaptive welding with sensor feedback
Arc Welding
Continuous arc welding with precise path control, weaving patterns, and process parameter control for MIG/MAG and TIG applications.
Scope of Services
- MIG/MAG and TIG process programming
- Weaving and torch angle control
- Seam tracking and gap bridging
- Wire feed and shielding gas control
- Torch collision detection integration
- Multi-pass welding applications
Stud Welding
Automated stud welding for reliable fastener placement on sheet metal structures, including drawn-arc and capacitor-discharge processes.
Scope of Services
- Drawn-arc and CD stud welding programming
- Precise positioning and orientation control
- Weld parameter logging and traceability
- Integration with feeding and inspection systems
- High cycle rate applications
- Quality monitoring and reject handling
Plasma Cutting
High-precision plasma cutting with optimized robot paths and process parameters for clean and consistent cuts.
Scope of Services
- 3D plasma cutting path programming
- Kerf compensation and lead-in/lead-out optimization
- Height control (THC) integration
- Cut parameter setup and optimization
- Complex contours and bevel cutting
- CAD/CAM to robot workflow integration
Forming & Mechanical Processes
Hemming
Roller hemming for precise sheet metal edge forming in automotive closure panel production.
Scope of Services
- Roller hemming path programming
- Pre-hemming and final hemming sequences
- Hem angle and force control
- Adhesive application integration
- Closure panel applications (doors, hoods, tailgates)
- Collision-safe approach strategies
Material Handling & Machine Operations
Handling
Flexible robot-based part handling for pick-and-place, transfer, and intralogistics applications.
Scope of Services
- Pick-and-place and transfer programming
- Gripper and EOAT integration
- Conveyor tracking and synchronization
- Force/torque-controlled operations
- Multi-robot coordination
- Part presence and orientation detection
Palletizing / Depalletizing
High-throughput palletizing and depalletizing with flexible layer patterns and system integration.
Scope of Services
- Layer pattern generation and optimization
- Mixed SKU and flexible pallet configurations
- Conveyor and WMS/ERP integration
- Safe handling of unstable loads
- Collaborative robot applications
- Cycle time optimization
Machine Tending
Automated loading and unloading of CNC machines, presses, and injection molding machines.
Scope of Services
- CNC loading and unloading automation
- Door interlock and safety integration
- Part flipping and repositioning
- Machine handshaking
- Chip and coolant avoidance strategies
- Integration with machine controls (Fanuc, Siemens, Heidenhain)
Dispensing & Surface Processes
Gluing / Dispensing
Precise adhesive and fluid dispensing along complex 3D paths with consistent bead quality.
Scope of Services
- 3D dispensing path programming
- Speed-dependent flow control
- Bead width and height consistency
- Dispenser trigger and purge integration
- Structural adhesive and sealing applications
- Vision-guided correction
Auxiliary Operations
Labeling
Automated labeling for traceability and compliance requirements.
Scope of Services
- Label placement programming
- Printer-applicator integration
- Labeling on complex surfaces
- Barcode and QR verification
- Reject and reprint handling
- Traceability system integration
Tool Change
Automated tool change for flexible robot cells.
Scope of Services
- Automatic tool changer (ATC) programming
- Safe docking and undocking
- Tool ID verification
- Multi-tool cell optimization
- Collision-safe approach and retreat
- Integration with tool management systems
Vision Systems
Vision Systems
Camera-guided robot applications for detection, positioning, and inspection.
Scope of Services
- 2D/3D vision system integration (Cognex, Keyence, ISRA)
- Robot-camera calibration (hand-eye)
- Part detection and position correction
- Inline inspection and reject handling
- Bin picking and random part feeding
- Vision-guided dispensing, welding, and assembly
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